Tata Steel, the largest steelmaker in the UK and Tier 1 automotive supplier Gestamp, have signed an agreement aimed at nearly doubling the percentage of recycled steel in the components they supply to the automotive sector, as the two companies work to increase the circularity of steel in the automotive supply chain. The initiative will enable Gestamp to pass on to vehicle manufacturers the benefits of increasing their recycled content, such as a reduced carbon footprint.
OEMs need low-emission steel to meet their decarbonization targets with guaranteed quality and safety. This new circularity concept contributes to achieving sustainability goals by using high-quality scrap as a secondary raw material for the production of low-emissions steel.
Gestamp presented its roadmap to pioneer and promote the business circular economy model, focusing on the use of recycled steel at its Capital Markets Day in June 2023. Gestamp has made a step forward to push low-emission steel by integrating scrap management into Gestamp’s business strategy (through its subsidiary Gescrap), that allows for complete life-cycle traceability by integrating the collection, sorting, and reuse of high-quality steel scrap into its production chain, in an environment where this secondary raw material is scarce. The roadmap’s ultimate goal is to contribute, in the long term, to the Net Zero Car.
Tata Steel’s automotive steel grades already include 17% recycled content – made up of scrap steel that re-enters the steel production process. The recycled content provided by Gestamp will be additional to the existing recycled content. This new partnership sees the percentage of recycled content associated with the steel provided to Gestamp jump to 30% with no impact on quality, strength, or formability. This is, in turn, passed on to automotive manufacturers, reducing the overall carbon footprint of their supply chain and production process.
Steel is 100% circular, it can be re-melted to produce material of the same quality an infinite amount of times. The traceability and quality of pre-consumer scrap provided by Gestamp will enable the recycled content of new steel to be increased, and the quality of the steel to be preserved.
When a component, for example, a bumper bar, is processed from steel, it is common for the manufacturing process to generate some scrap material. Typically, this scrap is sold to a third-party scrap buyer and mixed with steel grades of different qualities.
In this new partnership, Gestamp will channel its high-quality scrap (through efficient collection and transport management) to Tata Steel’s steelworks in Port Talbot so that it can be used again in future steelmaking. By using the mass balance principle, the returned steel will then be accounted for as part of the component’s recycled content. The traceability and quality of pre-consumer scrap provided by Gestamp will enable the recycled content of new steel to be increased and the quality of the steel to be preserved.
To ensure accountability, Tata Steel will provide evidence to demonstrate the volume of high-quality scrap supplied and the associated CO2 savings by setting up a Gestamp Recycled Content Bank, which will be independently audited.
“This agreement strengthens our circular economy model and benefits our customers on their way to neutrality and NetZero-Car thanks to the use of high-quality scrap as a secondary raw material while guaranteeing the quality and safety of our products”, says Ernesto Barceló, Gestamp Chief ESG Officer. “The excellent management of Gestamp in the collection, sorting, and transport of this high-quality scrap, will provide Tata Steel with lower emissions steel”.
Peter Quinn, Director of Sustainability & Environment at Tata Steel UK, said: “Reducing the automotive supply chain’s carbon footprint is a priority for us and many of our customers, including Gestamp. We believe that improving circularity in the supply chain is an effective and immediate way to reduce overall CO2 emissions in the automotive sector, as well as the most efficient way to recycle steel. The approach we have taken with Gestamp demonstrates the innovative and collaborative thinking possible, not only in our two organizations but in the UK automotive supply chain as a whole”.
Gestamp understands circularity as one of the basic pillars of sustainability and acknowledges the company’s position of responsibility within the automotive sector to contribute to the reduction of emissions throughout the supply chain as part of its ESG strategy.